Case Studies


HOCKLEY BOTTOM
The ten-and-a-half-tonne residential project was an incredible test for our team.
Many factors lead to this being a highlight project for Steelo including six dual-radius curved beams, the longest of which was nine meters in length. We worked closely with Vision Developments South Ltd. to make sure the client’s needs were met. We also liaised with Splendid Effect Ltd.
The steel erection team selected for this project, to make sure they were on-site and ready to build the structure as soon as the steel was on site.
“Steel Ltd recently completed a project at Hockleys Well Street, Burghclere, RG20 9NH. We have worked closely with Steelo on this project, and I am pleased to share our positive experience with their team Throughout the project, Steelo Ltd demonstrated a high level of professionalism, expertise, and commitment. Their work on the structural elements was particularly impressive, with all tasks completed to an exceptionally high standard and within the agreed timeframe. Their attention to detail and ability to meet our specific requirements ensured that the project ran smoothly and efficiently from start to finish. Communication with Steelo Ltd was clear and consistent, and any challenges that arose were handled promptly and effectively. Their team was always responsive and willing to go the extra mile to ensure our satisfaction. I would not hesitate to recommend Steel Ltd for similar projects and would be happy to work with them again in the future”
L. M – Contracts Manager
Vision Development South LTD


KENSINGTON ROOF GARDENS
For this project, we delivered 60 tonnes of structural steel fabrication for Arcacia Limited at the Kensington Roof Gardens. The complex steel framework,was meticulously designed and fabricated for a major construction endeavor.
This structure highlights Steel’s expertise in managing intricate designs, incorporating challenging elements such as dual-radius curved beams and numerous connection points that demanded careful planning and precise execution.
“We have worked with Steelo for many years on both large and small projects. They have always been excellent to deal with both in terms of design coordination but also the efficiency and speed at which the steel is delivered to us. The projects have varied in complexity. The Roof Gardens was by far the most complicated thus far in terms of both engineering but also logistics and split deliveries. Steelo dealt with all of this superbly. It is fair to say that Arcacia have never needed to look tor another supplier”
Emma Fyffe
Project CoOrdinator
Arcacia Consulting Ltd


THE LANE
The nearly 30-tonne steel project was a challenging and exciting undertaking for our team. The structure consisted entirely of straight beams, including various sizes with weights ranging from 259 kg to 2803 kg and lengths up to 19.15 meters.
This project posed a unique challenge for the contractor due to the requirement to maintain the existing façade of the building located close to Abbey Road Studios.
“I can confidently say that Steel are one of the best fabricators on the market. We’ve worked with Steelo on numerous projects and they have always delivered exceptional results. Most recently, they were instrumental in completing vet another successful project, providina precise structural steel fabrications that were of the highest qualitv
Their ability to deliver on time, has been crucial in helping us maintain our project schedules. The prompt delivery of materials to site allows us to plan and execute our projects smoothly and without any delays. Steel’s attention to detail and precision in fabrication always ensures that all components fit perfectly, which reduces our installation time and helps to keep everything on track.
1 highly recommend Steelo to anyone in need of a trustworthy and dependable steel fabricator”
Gregory Horodenski
Smart Conversion Ltd


BBC - EARLSTREE
This nearly 50-tonne steel project posed a considerable challenge for our team, requiring fabrication in stages and erection by our mobile welding team. The structure comprised a variety of steel sections, including SHS, UC, UB, PFC, and RHS beams, with the heaviest component weighing 7,849 kg and measuring over 335 meters in length. This project involved fabricating steel structures that allowed the client to create mezzanine floors within a film studio. The aim was to divide a single floor into two usable levels, as the ceiling height was sufficient to accommodate the additional space. We worked closely with Henny Ltd. to ensure that the client’s requirements were fully met.
To streamline the process, our in-house systems ensured the steel fabrication was carried out with precision and within the necessary tolerances.


EAST DULWICH GROVE
For this project, Steelo was entrusted with the fabrication and delivery of structural steel to support a highly specialized load-bearing extension. Unlike standard builds, this extension required additional structural reinforcement to accommodate photovoltaic panels, creating a need for increased load capacity while maintaining an open-plan design.
One of the most unique aspects of this project was the architectural vision for an open space, which meant that several beams appeared to be floating in the air. This effect was made possible through expertly detailed steel connections, designed to distribute the load efficiently while maintaining structural integrity.
The fabrication involved a combination of Universal Columns (UC), Universal Beams (UB), and Square Hollow Sections (SHS), with some of the heaviest beams exceeding 9.7 meters in length and weighing over 500 kg each. The steelwork had to be precisely cut, drilled, and primed, ensuring that each section was ready for seamless installation.
Thanks to the innovative engineering connections, the extension was able to achieve a visually striking effect, where some of the beams seemed to “float” due to the hidden support mechanisms and strategic load distribution. The use of RHS and SHS sections, along with custom base and end plates, allowed for the required strength without compromising the aesthetics of the open-plan design.
A big thank you to @make.structures (Structural Engineer), @simonwhiteheadarchitects (Architect), and @new_smart_living_designbuild (Contractor) for their incredible work on this project!


ULLSWATER ROAD
The Ullswater Road project required a high level of expertise in steel fabrication and installation. The objective was to enhance the structural capacity of an existing property by integrating custom steel components to support mezzanine floors and a rear extension. This transformation was essential to maximizing available space while maintaining the architectural integrity of the building.
Working alongside Three Oaks Bespoke Ltd., our team developed a customized steel solution that met the highest standards in structural design, material selection, and installation. The complexity of the project was comparable to assembling an intricate puzzle, where each piece had to fit precisely to support the load-bearing framework.
The scope of work included the fabrication of custom steel elements, including SHS, UC, UB, PFC, and RHS beams. The project also required the installation of primary and secondary support structures for the mezzanine floors, as well as the provision of steel reinforcements for the rear extension. Ensuring compliance with CDM regulations and strict health and safety protocols was a key priority throughout the project.
A combination of heavy-duty steel sections was used, with the largest individual component weighing 7,849 kg and spanning over 335 meters in length. Each steel piece was meticulously fabricated, primed, and installed with precision to ensure the durability and longevity of the structure. The steel components included Universal Columns (UC 152 x 37), Universal Beams (UB 457 x 152), Square Hollow Sections (SHS 100 x 100 x 5), Parallel Flange Channels (PFC), and Rectangular Hollow Sections (RHS). Each element played a critical role in distributing loads and reinforcing the building envelope.
Executing this project required seamless coordination between fabrication, transportation, and on-site assembly. The mobile welding team ensured that all connections were secure and within tolerance, working in close collaboration with engineers to ensure efficiency and accuracy in execution.


FAIRWAY
At Fairway, Carshalton SM5, Steelo was entrusted with the fabrication and delivery of 2,500 kg of structural steel, including a 9-meter-long beam weighing 1,800 kg. Precision and efficiency were at the core of our process, ensuring that all components were fabricated to the highest standards and delivered on time.
One of the biggest challenges of this project was the sheer size and weight of the beams, which made site logistics particularly complex. The structural engineer rejected a splice for the heaviest beam, requiring it to be transported in a single piece. This restriction meant that the beam could not be lifted over the house and had to be maneuvered through a tight access route to reach the rear of the property, where the extension was planned.
Steelo’s expertise ensured that every steel section was manufactured to exact specifications and prepared for installation. With our efficient production process and streamlined logistics, we delivered the steel promptly, providing the structural elements needed to keep the project moving forward.
While the challenge of moving the beams on-site required significant effort, our role in delivering high-quality, precision-fabricated steel ensured that the project remained on track. This case highlights the importance of carefully planned fabrication and reliable delivery, both of which are at the heart of Steelo’s service.
Delivery on time, driver very helpful like always.
Good service, we’ve been working together 8 years
Chris – New Comfort Ltd.